Products » Aggregate Batching

Aggregate Batching

Standley Batch knows that accurate batching is essential to success. Proudly made in America’s Midwest, our batching equipment is designed for reliability and longevity. Explore our aggregate batching equipment covering a wide range of industries.

Batching Gates

Weigh/Batch Hoppers

Weigh Belts

Collection Transfer Belt

Aggregate Moisture Measurement

 

Batching Gates

 

Batching gates are used for both large and fine batching, such as gravel, sand, concrete and more. The gate can open to various sizes and is easily adjustable to the size of material. Made from steel, the gate is highly durable and can batch large quantities quickly. Additionally, the gate is equipped with a limit switch that closes the gate once the batching cycle is complete.

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Features:

  • Durable and long-lasting
  • Quick performance
  • Customizable size

Product Inquiry

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Weigh/Batch Hoppers

 

 

Increase accuracy and efficiency of your operation with weigh batching. This process helps your plant operate smoothly for maximum productivity.

Standley Batch designs fully automated systems that weigh each batch of aggregate on a belt or in a batcher before it is transferred. This results in precise weights and prevents wasted product, making your production process more efficient. It also gives you accuracy with recorded data of a mix design when needed.  

The belt is continuously cleaned by a belt cleaner at the drive end of the weight belt, which ensures accurate weights. We also design weigh batchers with a collecting conveyor when quicker batch times are needed.

Standley Batch designs and produces all equipment to your exact specifications, right here in the United States. See how our team can help improve your productivity.

Features:

  • Discharge of aggregates on belt conveyors, in skip hoists or mixers
  • Square or round weigh hopper
  • Accurate and efficient

Product Inquiry

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Weigh Belts

 

Increase accuracy and efficiency with Standley Batch's fully automated systems weighing aggregate on a belt or in a batcher before it's transferred - resulting in precise weights and accuracy with reported data of a mix design when needed. Our belts are continuously cleaned by a belt cleaner at the drive end of the weigh belt, further ensuring accurate weights. Learn more about weigh belt options by contacting a team member today. 

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Features:

  • Increased accuracy/efficiency
  • Built-in cleaning 
  • Integrated automation for reporting

Product Inquiry

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Collection Transfer Belt

 

Collection transfer belts collect and move weighed batches to mixing stations as part of Standley Batch's weigh batching systems. These belts are an efficient way to move weighed material, offering both level and incline feeds. 

 

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Features:

  • Level and incline feeds
  • Variety of sizes 
  • Efficient transferring of product

Product Inquiry

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Aggregate Moisture Measurement

Maintaining consistent aggregate moisture is critical for producing high-quality concrete and asphalt. Standley Batch’s Aggregate Moisture Measurement system provides real-time, accurate readings of moisture content in sand and aggregates. This precision allows batch plant operators to make immediate adjustments, ensuring every mix meets exact specifications and avoids costly inconsistencies caused by variable moisture levels.

Similar to leading industry technologies, our system uses advanced digital microwave sensor technology. These sensors can be strategically placed in hoppers, conveyors, or weigh batchers, continuously monitoring moisture levels with exceptional accuracy. This non-contact measurement method ensures robust performance even in demanding environments, offering reliable data that seamlessly integrates into your existing control systems.

By accurately measuring and controlling aggregate moisture, Standley Batch’s system helps optimize your material usage. Reduce waste, save on expensive binders like cement, and enhance the strength and durability of your end product. This not only boosts operational efficiency, but also ensures a superior, consistent product every time, giving you a competitive edge.

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Features:

  • Built to perform reliably in abrasive material environments.
  • Integrates easily into aggregate bin systems.
  • Optimized for superior material compaction, ensuring precise measurements.

Product Inquiry

Contact Standley Batch to learn more.

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