Products » Aggregate Filling

Aggregate Filling

Standley Batch designs, fabricates and manufactures a full range of aggregate filling solutions – from filling hoppers to aggregate bins to conveyors and everything in between. Advanced customization creates better results: Improved performance, increased production and decreased equipment issues. Explore our aggregate filling solutions below.

Filling Hoppers

Incline Conveyors

Flex Wall Conveyors

Shuttle Conveyors

Aggregate Bins

Filling Control Systems

Bucket Elevators

Filling Hoppers

Filling hoppers are designed for accurate filling of aggregate and bulk density measurement. Built with durability, Standley Batch designs the hopper to support truckloads, as well as special hoppers for side tippers, front-end loaders, and filling above ground level. They can be custom designed and manufactured for both new plants and retrofitted for existing plants.

Features:

  • Customizable height, length or width to meet unique requirements
  • Options with or without conveyors
  • Cylinder and rectangular designs

Inclined Conveyors

At inclines of up to 28 degrees, these aggregate conveyors offer both reliability and longevity. Aggregate is transported safely with custom-designed belt width and optional covers. Custom-designed for your plant, inclined conveyors require few maintenance requirements and very low operating costs. 

 

Features:

  • Custom incline along conveyor optional
  • Custom belt width
  • Optional cover for carrying and return belt

Pocket Belt Conveyors (Flex Wall)

When space is limited, Standley Batch has a plant design solution: our Flexwall Conveyor. Its unique structure can be customized to move products from 45 to 90-degree angles, conserving space, and taking up only 1/3 the space of traditional incline conveyors.

The Flexwall Conveyor is highly efficient. Belts can be designed to convey 100-500 tons of material per hour. It is designed for minimal carryback with the use of belt beaters and air knives and is equipped with reclaim pans to a collection point.

 

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Features:

  • Range inclines from flat to vertical
  • Requires less space
  • Lower cost per conveyed ton of material
  • Conveys material of varying sizes

Shuttle Conveyors

A Shuttle Conveyor is a motorized reversing conveyor that moves aggregate along a track to its designated bins. It utilizes an electric shuttle track conveyor frame assembly. Aggregate moves efficiently and fills storage bins below accurately making use of sensors that communicate with shuttle movement. By using grating at fill points, foreign aggregate can be filtered out for smooth flow of material and also work as a safety cover. The shuttle conveyor is surrounded by a system of catwalks allowing easy access for management, maintenance and cleaning.

Shuttle Conveyors are designed for new plants and for retrofitting existing plants.

 

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Features:

  • Quick and efficient
  • Reversible
  • Can deliver aggregate to multiple storage bins

Aggregate Bins

Standley Batch designs and manufactures a full range of aggregate storage bins, with tonnage capacity to meet your needs.

Aggregate bins are compliant with industry standards and safety, including your particular wind or seismic requirements.
Standley Batch will work with you to determine the best aggregate storage options for your needs. Learn more about our cylinder and rectangular designs.

Aggregate Bin Options:

 

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Features:

  • Customizable height, length, or width to meet unique requirements
  • Options with or without conveyors
  • Cylinder and rectangular designs

Bucket Elevator

A bucket elevator consists of a series of customizable buckets attached to a belt or chain. Bulk materials are loaded into each bucket, which can be custom designed to handle a variety of dry powders to heavy aggregate. Standley Batch can also design your bucket elevator to be completely enclosed for dust and weather-tight operation. 

 

Features:

  • Access doors for improved maintenance
  • Heavy-duty construction and custom design
  • Various bucket designs available
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